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High Speed HDPE Extruder Plant

SKU: RECY-HI-HI-1370 Categories: , Tag:

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Easy operation
Optimum performance
Durable
Low power consumption
Corrosion resistance

High Speed HDPE Extruder Plant

We offer high speed HDPE extrusion line which is available in different models such as HPMC 65GF, HPMC 75GF, HPMC 90GF. The machine finds usage in the extrusion of polyolefin plastics. The plasticized capacity of the extrusion line ranges from 175kg/hr to 600 kg/hr.
Features:

  • Easy operation
  • Optimum performance
  • Durable
  • Low power consumption
  • Corrosion resistance

Spiral Type Die Head:

  • Spiral type die head ensures stable wall thickness of PE pipe even at higher output.
  • It can produce pipe upto 630mm
  • Low pressure diagonal channel with spiral mixing part ensures extrusion at low temperature and homogeneous plasticization.

Screw & Barrel:

  • The screw adopt barrier type mixing zone.
  • The barrel feeding zone is groove feed bush and made of hard alloy.
  • It is result higher output rates,homogeneous plasticizing and material slippage

PLC Control System:

  • There is an option for the whole line with PLC control system and large liquid crystal screen which makes the operation very convenient.

Vacuum Tank:

  • Special design vacuum sizing can ensure the stability of diameter and roundness even when producing the pipe with higher wall thickness.
  • The water spray unit produces high speed spray vortex to achieve fine and even cooling effect.

Double/Single Station Coiler:

  • Double station coiler can be provided for diameter up to 63mm.
  • Single station coiler can be provided for diameter up to 110mm.

Technical Specification:

Main Specifications Conical Twin Screw Extruder  
Machine Model Min.Pipe OD (mm) Max Pipe OD (mm) Max Plasticizing Capacity (Kg/Hr.) Max Output (Kg/hr) Main Drive (Kw) Barrel (KW) Die (KW) Screw Speed Variation (RPM)
HPMC 65G 20 200 175 160 45 15 8 30-100
HPMC 75G 63 250 350-400 350 110 22 15 30-120
HPMC 90G 315 630 550-600 550 175 35 22 30-120

 

Vacuum Sizing Tank Spray Bath Haul-Off Cutting Saw
  Pump Drive(Kw) Length
(mtrs)
Water Requl Rements circulating(Ltr/mm) Length
(mtrs)
Water Requirement Circulating(Ltr/mm) Drive Range Drive Range 1 Drive Range 2 SAW DIA(mm) SAW Drive Load KW
HPMC 65G 2.25 6.0 450 6.0 450 4.0 2 500 0.75
HPMC 75G 2.25*2 6.0 600 6.0*2 1000 4.0 3 4 200 3
HPMC 90G 7.5*2 6.0 1200 6.0*3 1500 7.5 4 6 300 5.5

Applications of HDPE Pipe include for irrigation/ agriculture, industrial effluents, sprinkler system, tube wells, slurry transportation, portable water supply, gas transmission, sewerage & drainage, chemical industries, irrigation drip, sprinkler and lift irrigation, potable water, drainage, sewage transportation. Other than this, HDPE pipes also find use for handling of Industrial Chemicals, processes involving dewatering in mines, as dredge pipelines and others. These pipes are developed using latest technology based HDPE extrusion line with high speed extrusion line and industrial cutting saws for precise production operations. Some of the advantages of these pipes include little branching that provides for stronger intermolecular force and tensile strength, comparatively harder and more opaque finish, capability to handle higher temperatures and others.High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a polyethylene thermoplastic made from petroleum. It takes 1.75 kilograms of petroleum (in terms of energy and raw materials) to make one kilogram of HDPE.

Properties:
The mass density of High-density Polyethylene can range from 0.93 to 0.97 g/cm³.Although the density of HDPE is only marginally higher than that of Low-density polyethylene, HDPE has little branching, giving it stronger intermolecular force and tensile strength than LDPE. The difference in strength exceeds the difference in density, giving HDPE a higher strength. It is also harder and more opaque and can withstand somewhat higher temperatures (120 °C/ 248 °F for short periods, 110 °C /230 °F continuously). High-density polyethylene, unlike polypropylene, cannot withstand normally-required autoclaving conditions. The lack of branching is ensured by an appropriate choice of catalyst and reaction conditions. HDPE contains the chemical elements carbon and hydrogen.

Application:
There are ten application in HDPE:

  • Irrigation/ Agriculture
  • Industrial Effluents
  • Sprinkler System
  • Tube wells
  • Slurry Transportation
  • Portable Water Supply
  • Gas Transmission
  • Sewerage & Drainage
  • Chemical Industries
  • Telephone Cable Duction
  • Irrigation Drip, Sprinkler and Lift Irrigation
  • Water transportation Potable water, drainage, sewage
  • Industrial Chemicals, sand stowing, dewatering in mines, dredge pipelines, gas distribution and low voltage telecom/power cables